Last Update: 10 Jan 2021
Best Sheet Sander Review
DEWALT Palm Sander, 1/4 Sheet
DEWALT 20V MAX XR Palm Sander
Genesis GPS080 Corner Palm Sander
Sanding could be fun but also at the same time a tedious and time-consuming process.
Admit it? Right?
But you know what?
If you have the best sheet sander at your disposal, your sanding job can be a breeze and enjoyable at the same time.
A sheet sander is one such vital and handy tool that makes your life easy when it comes to achieving an excellent smooth finish on your woodworking projects.
There are many different models of sheet sanders available in the market. However, finding the right one for your project is not an easy task.
But don’t worry!
This sheet sander review will help you choose the perfect sander for your project.
Read on to learn more!
What is Sheet Sander?
Well, the name alone says quite a bit about what it is.
That’s right, you guessed it.
It is a sander that uses sheets.
A sheet sander is an essential and handy tool that is used for sanding and smoothing out a variety of surfaces, including wood, metal, and plastic. A sheet sander is best suited for small to mid-range sanding or finish work projects.
There are many different types of sanders out there in the market. RO sander or Random Orbital sanders and sheet sander (often called palm sander or finishing sander or ¼ sheet pad sander) do the same thing, but they operate differently. An orbital sander is operated at random elliptical motion while a sheet sander employs a circular manner.
Now, you may be thinking — what about sheet size?
There are many sizes of sandpaper available as well, depending on the sander used. And often, the sanders are called by the size of the sandpaper such as ¼ sheet sander, ½ sheet sander, or even 1/3 sheet sander.
Many industries use sheet sanders for jobs ranging from construction projects to installing drywall and many more. Even most people use sheet sander for quick, fast, and easy DIY projects.
Top 7 Best Sheet Sander Review
DEWALT Palm Sander, 1/4 Sheet sander
“Makes sanding a breeze!”
And The DWE6411K from Dewalt is so true to that. This one is the most potent and efficient sander. With its 2.3 Amp motor, it sands at a whopping 14000 OPM (Orbits Per Minute). That makes the sanding job a breeze.
It is a lightweight palm sander and weighs only 4.2 pounds making it easy to maneuver and operate for all woodworkers.
The feature I like the most is its low vibration; it is effortless on your hand and reduces hand fatigue to a great extent, especially after a long hour of sanding.
It is due to its cutting-edge feature like having a separate counterweight. Another great little feature is its rubber dust boot switch that offers long switch life.
If I have to say something about this, it would be powerful, efficient, and lightweight. ¼ sheet sander will give your materials a smooth surface finish fast and with minimal effort.
Weight: 4.2 pounds
Dimension: 7 x 6 x 10 inches
DEWALT 20V MAX XR (DCW200B)
Hate that cord dangling around?
Dewalt also brings a cordless version of sheet sander that will give you the freedom you want. At the same time, it gives you almost the same performance and efficiency. It offers up to 40 minutes of continuous runtime!
Isn’t that great for a cordless sander?!
This Dewalt ¼ sheet sander features a 20V brushless motor that offers increased efficiency, reliability, reduced noise, longer lifetime, and prolonged runtime.
Man, this thing is a beast! Trust me when I say this. I did an entire room of sanding without having any sort of hiccups or performance degradation while sanding.
The exciting feature of this model is that it has a variable speed dial that allows you to adjust between 8,000 – 14,000 OPM.
It is the lightest (only 2.9 pounds) in our list, offering reduced hand fatigue. Another nifty feature is its one-handed locking dust bag, which helps efficient dust collection.
Last but not least, this sheet sander can reach the right-angled corners very easily.
Weight: 2.9 pounds
Dimensions 9.34 x 5.96 x 6.21 inches
Genesis GPS080 Corner Palm Sander
It’s not always that you are going to do the whole room or large surface area sanding. How often you wanted to give your table, chair that fresh new smooth look? But failed to do so due to bigger sanders can’t just reach those hard to reach tight corners.
The Genesis GPS080 Corner Palm Sander, as the name itself implies, has been made with keeping these specific issues in mind and gives you the ability to bring back the life to your old furniture and fixtures such as a chair, table.
This might be a small sander, but its 1 AMP motor generates a 14,000 OPM to do those detailed sanding.
One unique feature of this model is that it comes in a mouse shape pad that enables it to reach every corner where other power sanders may fail.
It is lightweight, thus offers a comfortable experience while sanding.
Changing the sandpaper is quick and easy, especially without the need for pressing clips as it is a simple hook and loop base fastening system.
Weight: 2.25 pounds
Speed: 14000 RPM
WEN 6301 Electric Detailing Palm Sander
Are you tired of those large and heavy sanders?
The WEN 6301 might be just perfect for you!
Because this is probably one of the most compact sanders available that fits under your palm as good as it can get, and because of its compact size and construction, it allows you to reach corners that many larger sanders fail to do. For your small DIY woodwork project, this might be the only sander you’re ever gonna want to have.
Don’t make a mistake, thinking that it’s not going to be as powerful as the bigger ones. This little sander has got a 1 AMP motor with a whopping 13,500 OPM (Oscillations Per Minute).
The sheet loading is as easy as it can get. Simply attach the Velcro sanding pad on, and you’re good to go. The hook and loop-base pad makes it one of the best palm sanders for users without extra hassle. One of the main advantages is its simplicity of use and effectiveness.
If you’re looking for a compact and simple to use yet effective and powerful sander, the WEN 6301 electric palm sander could be the best choice you’ve ever made.
Weight: 2.5 pounds
Dimensions: 3.75 x 5.25 x 6 inches
SKIL 7292-02 Sheet Palm Sander
The Skil 7292-02 is explicitly built for people who want fast material removal and charming sanding results, especially when running the final finishing touch on your woodworking project.
SKIL 7292-02 sheet sander has one of the unique features.
Wanna know what?
The pressure control indicator warns the user when too much pressure is applied and also notifies when the accurate amount of pressure is used. It also comes furnished with a pad brake that removes extorting.
Its micro-filtration system helps capture and contain dust efficiently. Additionally, it cleverly added a clear and transparent dust container that lets you easily see when to empty it out.
Weight: 3 pounds
Dimensions: 9 x 7 x 5 inches
TACKLIFE ½ Sheet Sander
If you prefer to use ½ sheet sander instead of ¼ sheet sander, then Tacklife has got you covered!
The Tacklife Sheet Palm Sander is the best ½ sheet sander with a powerful 2.5 Amp, 300 Watts capacity. The 6 variable speed allows you to adjust it from 6000 to 12000 RPM and provides flexibility depending on your different projects/applications.
Wanna know what’s unique and impressive about this sander?
The 9 x 4.5 Inch larger Aluminum sanding base offers more durability than a regular plastic base. The Hook and loop base provides a quicker and simpler loading of sandpapers.
The sander includes a big dust collection box that eliminates repetitive cleaning and emptying. The buckle design keeps the containers attached firmly and securely. 14 dust holes facilitate an effective dust collection.
In my opinion, this sander is an excellent value for money and is ideal for DIY users.
Weight: 5.74 pounds
Voltage: 120 Volts
BLACK + DECKER electric sander (BDEQS300)
Are you looking for an inexpensive yet high-quality sander?
The Black + Decker BDEQS300 is one of the most inexpensive palm sanders on our list but is still a very high-quality unit.
This 1/4 sheet sander is perfect for both sanding and detail work and runs on a 2-Amp motor and at 1,600 OPM.
With its compact size and ergonomic design, you will be able to get into tight spaces effectively and get a smooth sanding experience. The design also lets you have maximum control over your sanding experience.
This sander’s unique feature is its paddle switch activation that allows easy on/off during application. It also conveniently placed the paddle switch on the top of the sander and is easy to access and use.
All in all, this sander from Black + Decker offers a compact, ergonomic, and versatile design, which is ideal for finish sanding and detail work.
Brand: Black & Decker
Weight: 3 pounds
Dimensions: 8.81 x 5.13 x 6.31 inches
Things to Consider When choosing a Sheet Sander – Buying Guide
There are mainly two types of power sources that a sheet sander may have: the corded (A/C connection) and the cordless (Battery powered). Generally, the power source determines the power of the unit’s motor and its overall weight.
Battery-powered sanders incline to be less sturdy and are weightier since it has to carry the weight of the battery as well. On the other hand, the corded ones are equipped with a more powerful motor and are generally lightweight.
The Base Plate
The base plate is probably the most vital factor while choosing a sander as the base plate is what helps you to achieve an excellent even and smooth finish. It is also where you would attach the sandpapers. The most common methods are hook and loop based attachment, clamping.
Modern sanders today come with specially designed holes at the base to reduce surface abrasions through dust collection. One other thing to consider the replacement cost of the foam. As the foam part of the base wears off after some time, and some of the pads can be a bit overpriced too.
For power tools, usually, the bigger and powerful the motor is, the superior the device performs as they have more power to get the job done efficiently and fast.
However, this does not hold true when it comes to sheet sanders. And the reason behind it is that to attain the best possible results, you need to apply the precise amount of pressure, and this is the key thing to consider for sheet sanders.
Therefore, you do not necessarily need to go for the most powerful motor; instead, go with the one with minimal vibration as it will deliver smooth operation and reduce hand fatigue.
Those of you who have worked in a dusty environment is well aware of the health hazard it poses. Working with woods and sanding them poses severe threats to both your respiratory health and for the tools as well.
Fortunately, modern sheet sanders come with integral dust collectors that help lessen the chances of getting exposed to dust while offering an effortless cleaning work. Hence, while purchasing, look for excellent dust collection features for the sander, you expect to purchase.
Another feature to look for is portability and lightweight. As you would be working for long hours at stress and heavier tools may tend to be problematic in the long run by causing hand fatigue.
Easy Sandpaper Loading and Changing
Frequent and problematic changing and loading of sandpaper can give you an extra headache. So try to purchase a sheet sander that makes the sandpaper loading and changing simpler.
Comfortable Grip and Control
Since you are going to be working long hours, it is important that you carefully choose one that comes with excellent ergonomic design and is comfortable to operate.
Besides checking for the placement of the handles, also pick sanders that are featured with good rubberized grips for better grip and anti-slip resistance.
Small things can lead to serious things if not taken care of in the beginning. Meaning, if you know that you would be working long hours with the sander, try to avoid sanders with high-vibration and possibly noise because high vibration can lead to hand fatigue after some time and cause uneasiness and tickling sensation. High noise is also not good for your ear.
This can be said without any doubt that one of the most important common denominators in any sanding machine is abrasive. It is the component that is responsible for the actual grant work by staying in contact between the sander machine and the surface to be worked on.
Therefore, in order to enhance the performance from the sander, consider the kind of abrasive it uses. A larger grit sized abrasive is suitable for rough sanding when you need to remove more stocks. In contrast, a smaller grit sized one is superior when doing the sanding on a thin later for a super-fine detailing work.
Frequently Asked Questions (FAQs)
Q: Which one is better? Random Orbital Sander or sheet sander?
Ans: Both are good but for different applications based on the area to be covered, motion, and detail work required. Random Sander (RO) performs well when you need to take off layers and layers of rough material fast and in large quantities. Whereas sheet sanders (often called palm sander or ¼ sheet sander, or simply orbit sander) are used when you need to do finish work and achieve an excellent smooth finish.
Q: Why and when to use sheet sander?
Ans: The answer to why part is if you want to add a finishing touch and get a fine finish to whatever surface material. And the when part is if you need to reach tight corners where typical orbit sanders and other bigger sanders fail to get into.
Q: What are the pros and cons of using a sheet sander?
Considering the myriads of sheet sanders available in the market, it can often be overwhelming while trying to choose the one that is best for your project. However, after reading through this detailed buying guide and the top best finishing sander reviews, you may find it a bit easier and helpful to choose the right one for your need.
A lot of it depends on your specific needs and project requirement. There is always a model that is perfect for your project. Consider all the factors we’ve discussed in our buying guide section and then choose one from the best finishing sander reviews and list of ours that is the right one for you.